A.
Preparation.
(2)
Provide pressure pipeline with concrete reaction support blocking.
(3)
Clean and flush pipeline with water to remove debris. Collect and
dispose of flushing water and debris in accordance with federal, state
and local regulations.
(4)
Plug outlets, wye-branches and laterals. Brace plugs to offset thrust.
B.
Testing gravity sewer pipelines.
(1)
Lamping.
(a)
After flushing and cleaning, lamp gravity pipeline in conjunction
with the municipality.
(b)
Assist the municipality in the lamping operation by shining
a light at one end of each pipeline section between manholes. The
municipality will observe the light at the other end. Pipeline that
has not been installed with uniform line and grade will be rejected.
Remove and relay rejected pipeline sections. Reclean and lamp until
pipeline section achieves a uniform line and grade.
(2)
Low pressure air test.
(a)
Test each newly installed section of gravity sewer line, including
service connections.
(b)
Slowly introduce air pressure to approximately 4.0 psig. If
groundwater is present, determine its elevation above the springline
of the pipe by means of a piezometric tube. For every foot of groundwater
above the springline of the pipe, increase the starting air-test-pressure
reading by 0.5 psig. Do not increase pressure above 10 psig.
(c)
Allow pressure to stabilize for at least five minutes. Adjust
pressure to 3.5 psig or the increased test pressure as determined
above if groundwater is present. Start the test.
(d)
Test.
[1]
Determine the test duration for a sewer section with a single
pipe size from the table below:
Air Test Table
| ||||||
---|---|---|---|---|---|---|
Minimum Holding Time in Seconds Required for Pressure
to Drop From 3.5 PSIG to 2.5 PSIG
| ||||||
Pipe Diameter
| ||||||
Length Feet
|
4 inches
|
6 inches
|
8 inches
|
10 inches
|
12 inches
| |
25
|
4
|
10
|
18
|
29
|
40
| |
50
|
9
|
20
|
35
|
35
|
79
| |
75
|
13
|
30
|
53
|
83
|
119
| |
100
|
18
|
40
|
70
|
110
|
158
| |
125
|
22
|
50
|
88
|
138
|
198
| |
150
|
26
|
59
|
10
|
165
|
236
| |
175
|
31
|
69
|
123
|
193
|
277
| |
200
|
35
|
79
|
141
|
220
|
317
| |
225
|
40
|
89
|
158
|
248
|
340
| |
250
|
44
|
99
|
176
|
275
|
340
| |
275
|
48
|
109
|
194
|
283
|
340
| |
300
|
53
|
119
|
211
|
283
|
340
| |
350
|
62
|
139
|
227
|
283
|
340
| |
400
|
70
|
158
|
227
|
283
|
340
| |
450
|
79
|
170
|
227
|
283
|
340
| |
500
|
88
|
170
|
227
|
283
|
340
| |
550
|
97
|
170
|
227
|
283
|
340
| |
600
|
106
|
170
|
227
|
283
|
340
| |
650
|
113
|
170
|
227
|
283
|
340
|
[2]
Record the drop in pressure during the test period. If the air
pressure has dropped more than 1.0 psig during the test period, the
line is presumed to have failed. If the 1.0 psig air-pressure drop
has not occurred during the test period, the test shall be discontinued
and the line will be accepted.
[3]
If the line fails, determine the source of the air leakage,
make corrections and retest the entire section between manholes.
[4]
All laterals installed into manholes shall be air tested. Regardless
of pipe length, the minimum test times for four-inch diameter, six-inch
diameter, and eight-inch diameter pipes are 2 1/2, four and five
minutes, respectively.
(3)
Testing pipe over thirty-six-inch diameter. Pipe over thirty-six-inch
diameter shall be subjected to a visual interior inspection.
(5)
Deflection testing of plastic sewer pipe.
(a)
Perform vertical ring deflection testing on all portions of
PVC sewer piping, in the presence of the municipality, after backfilling.
(b)
The maximum allowable deflection for installed plastic sewer
pipe shall be limited to 5% of the original vertical internal diameter.
(c)
Perform deflection testing with a properly sized go, no-go mandrel
provided by the municipality.
(d)
Pipe exceeding the allowable deflection shall be located, excavated,
replaced, and retested at the sole expense of the contractor, including
surface restoration.
C.
Testing pressure pipelines. Ductile iron force mains shall be subjected
to a hydrostatic test of 50 psi in excess of what the maximum static
pressure will be when force main is in operation. Test shall continue
until the municipality inspector has approved all joints at this pressure.
D.
Testing manholes.
(1)
Test all new manholes for exfiltration utilizing the vacuum test
method and equipment developed by NPC Systems, Inc., Milford, NIH,
or approved equal.
(2)
Provide the necessary labor, equipment or materials to conduct the
vacuum test.
(3)
The testing shall be done after complete assembly of the manhole.
(4)
Plug the pipe openings, taking care to securely brace the plugs and
the pipe.
(6)
A vacuum of nine inches of Hg. or more shall be maintained for at
least the period of time indicated in the following table in order
to successfully complete the test:
Time
(seconds)
| ||||
---|---|---|---|---|
Depth of Manhole
(feet)
|
Diameter of Manhole
(inches)
| |||
48 inches
|
60 inches
|
72 inches
| ||
Up to 10
|
30
|
30
|
30
| |
12
|
30
|
30
|
34
| |
14
|
30
|
32
|
40
| |
16
|
30
|
37
|
45
| |
18
|
32
|
41
|
51
| |
20
|
35
|
46
|
57
| |
22
|
39
|
51
|
62
| |
24
|
42
|
55
|
68
| |
26
|
46
|
60
|
74
| |
28
|
49
|
64
|
80
| |
30
|
53
|
69
|
85
|
(7)
If the manhole fails the initial test, the contractor shall locate
the leak and make proper repairs. Leaks and lift holes shall be filled
with approved nonshrink grout.