Pressure pipe shall be installed in accordance with AWWA C600, latest revision, and laid to lines, cover or grades shown on the drawings. Water lines installed on a slope greater than 20 degrees shall be approved on a case by case basis by the Engineer.
Jointing of pipes shall follow the manufacturer's recommended procedures. The pipeline shall be installed on a level bottom with holes for the bells cut at each joint and bedded with select material. Mechanical restraint retainer glands shall be used on all fittings.
Gate valves for lines smaller than 16" or butterfly valves for lines 16" and larger shall be spaced at a maximum of 500 feet, or at each fire hydrant tee. Gate or butterfly valves shall also be provided at all branch lines and at the tie-in to the existing line. At line tee connections, 3 valves shall be installed. A valve shall be installed at the end of every line followed by a full section of pipe and end cap unless otherwise approved in writing by HWU. Hydrant valves shall be installed with a 6" tee installation and no other taps or services. The hydrant valve shall isolate the hydrant only. All valves shall be located outside roadways unless approved by the Engineer.
The points insisted upon in the laying of pipe will be: Proper alignment, evenness of width and depth of joints, perfection in jointing, and care of the pipe in handling. Joint deflections shall not exceed one-half of the manufacturer's recommended maximum allowable. Supporting of pipe shall be as set out hereinbefore under "Pipe Bedding" and in no case shall the supporting of pipe on blocks be permitted.
Before each piece of pipe is lowered into the trench, it shall be thoroughly inspected to insure it is clean. Each piece of pipe shall be lowered separately unless special permission is given otherwise by the Engineer. No piece of pipe or fittings which is known to be defective shall be laid or placed in the lines. If any defective pipe or fitting shall be discovered after the pipe is laid, they shall be removed and replaced with a satisfactory pipe or fitting. In case a length of pipe is cut to fit in a line, it shall be so cut as to leave a smooth end at right angles to the longitudinal axis of the pipe and a repair type coupling used as a splicing device.
When installation is stopped for any reason, the exposed ends of pipes shall be closed with a plug fitted into the pipe bell, so as to exclude earth or other material, and precautions taken to prevent flotation of pipe by runoff into trench.
When locating near sewer lines, the horizontal separation between water and sewer lines should be at least 10 feet measured to the pipe wall exterior. Should location conditions prevent a horizontal separation of 10 feet, HWU may allow a deviation on a case by case basis, if supported by data from the engineer. Such deviation may be allowed if the sewer is laid in a separate trench or if it is laid in the same trench with the water main located at one side on a bench of undisturbed earth. In either case, the elevation of the crown of the sewer is at least 18 inches below the invert of the water main.
Water mains crossing above sewer lines shall be waterworks grade ductile iron pipe. The crossing shall be at the midpoint of the section of sewer pipe. The ductile iron water pipe shall be laid with a 20-foot section of pipe centered at the sewer line to insure that joints are as far as possible from the crossing.
Water mains crossing sewers shall be laid to provide a minimum vertical distance of 18 inches between the outside of the water main and the outside of the sewer. Should location conditions prevent the water main from being buried to meet the above requirements and maintain minimum cover, HWU may allow a deviation on a case by case basis, if supported by data from the engineer. Such deviation may be allowed if the sanitary sewer line is constructed with ductile iron pipe with protective internal coating of "Protecto-401" or equivalent epoxy coating (RCP or cement lined DIP for storm sewer) for a distance of 10 feet on each side of the water line and one full length of water main is centered over the sewer so that both joints will be as far from the sewer as possible. As an alternative for existing sewers, the sewer line may be encased.
Concrete anchors and thrust blocking of water mains and fittings shall be placed where shown on the Drawings, required by the Specifications, or as directed by the Engineer. Concrete shall be 2,500 psi and shall be mixed sufficiently wet to permit it to flow under the pipe to form a continuous bed.
Hydrants shall be located as shown on the plans or as directed by the Engineer. The location shall provide complete accessibility and minimize the possibility of damage from vehicles or injury to pedestrians. When placed behind the curb or sidewalk, the hydrant barrel shall be set so that no portion of the pumper or hose nozzle cap will be less than 4'-0" from the gutter face of the curb, the edge of sidewalk, or a driveway. All hydrants shall stand plumb with the pumper nozzle facing the curb. Hydrants shall be set to the established grade, with nozzles at 18 inches above finished grade as shown on the drawings or as directed by the Engineer. Unless otherwise shown, each hydrant on the drawings shall be connected to the main with a 6-inch branch connection controlled by an independent 6-inch gate valve. Fine graded river gravel to be placed 6" from surface to 6" below water line in a 2'-0" radius around hydrant barrel, for dissipation of weep-hole drainage. No drainage sump shall be connected to a sanitary sewer. No hydrant shall be set over any other utility.
All hydrants shall be provided with a concrete thrust block, minimum of 2'-4" x 6" x 16" poured concrete, set against undisturbed earth. The thrust block shall be placed between undisturbed ground and the fitting to be anchored. The thrust block shall be so placed that the pipe and fitting joints will be accessible for repair. If shown on the drawings or directed by the Engineer any movement shall be prevented by attaching suitable metal rods, clamps, or restrained fittings.
M.J. Fittings shall be installed with a restraining gland or other mechanical restraining system approved in writing by the Engineer and torqued at the specified foot-pounds of the manufacturer. Additionally, joining restraint is required along the length of pipe indicated on the drawings for the various type and size of fitting.
Mechanical joints shall be made in accordance with the recommendations of the manufacturer. Joint bolts shall be drawn up equally around the entire periphery maintaining equal spacing from the gland to the face of the flange at all points around the joint. All bolts shall be tightened to within the following torque range. Bolts may be snugged with an air wrench.
Tracer wire and locator tape shall be furnished and installed with all water mains. The tracer wire shall be taped or suitably held over the top center of the pipe and shall be #12 single strand copper wire with THW insulation or approved equal. All splices shall be made with the aid of DBR Direct Bury Splice Connectors as manufactured by 3M Electrical Products Division to insure continuity and insulation of the copper wire from the soil. Tracer wire shall be securely connected at flange bolts to all valves, fittings and hydrants to provide a suitable electrical connection. The electrical continuity of tracer wire between valves and fire hydrants shall be verified and defects found shall be corrected prior to acceptance by the Engineer. A metallic locator tape shall be buried in the trench a minimum of 12" over the top of the pipe and a minimum of 12" below the finished grade. The words "Caution Water Line Below" shall be repetitively printed along the length of the tape.
For residential lots a double meter box and hanger setting, placed on the property line between the two lots, shall be installed where possible. One-inch soft copper service line shall be installed for double meter settings and 3/4" soft copper service line shall be installed for single meter settings.