The following methods shall be used to determine
sulfur oxide emissions from stationary sources, as specified in Chapters
6 and 8 of the Allegheny County Source Testing Manual:
A. Methods 6 through 6C, Determination of Sulfur Dioxide
Emissions from Stationary Sources; and
B. Method 8, Determination of Sulfuric Acid Mist and
Sulfur Dioxide Emissions from Stationary Sources, United States Environmental
Protection Agency, 40 CFR 60, Appendix A.
The following method shall be used to determine
nitrogen oxide emissions from stationary sources, as specified in
Chapter 7 of the Allegheny County Source Testing Manual: Methods 7,
7A, 7C, 7D, and 7E - "Determination of Nitrogen Oxide Emissions from
Stationary Sources", United States Environmental Protection Agency,
40 CFR 60, Appendix A.
Measurement of incinerator temperatures shall
be performed as specified in Chapter 40 of the Allegheny County Source
Testing Manual, entitled "Determination of Incineration Temperatures."
Unless otherwise specified in the applicable
regulation, measurements of emissions from coke ovens and coke oven
batteries shall be performed as specified in Chapter 109 of the Allegheny
County Source Testing Manual, entitled "Determination of Emissions
from Coke Ovens." Measurements of water quality shall be performed
according to procedures established or approved by the Commonwealth.
Measurements of the hydrogen sulfide concentration
of coke oven gas shall be performed as specified in Chapter 44 of
the Allegheny County Source Testing Manual, entitled "Determination
of Hydrogen Sulfide from Coke Oven Gas."
The following method shall be used to determine
the sulfur content of coke, as specified in Chapter 49 of the Allegheny
County Source Testing Manual: "Standard Test Method for Total Sulfur
in the Analysis Sample of Coal and Coke," American Society for Testing
Materials, D 3177, 1916 Race Street, Philadelphia, PA.
[Amended 2-6-2007 by Ord. No. 4-07]
Measurements of visible emissions shall be performed
in either of the following two ways:
A. As specified in Chapter 9 of the Allegheny County
Source Testing Manual, entitled "Visible Determination of the Opacity
of Emissions from Stationary Sources"; or
B. Using any continuous opacity monitoring system (COMS)
required by regulation, permit, consent agreement, consent decree,
or enforcement order.
Sampling and analysis and equipment testing
to determine compliance with the waste-derived liquid fuel burning
regulations under this chapter shall be performed as specified in
Chapter 52 of the Allegheny County Source Testing Manual.
Measurements of odor emissions beyond source
boundary lines shall be performed as specified in Chapter 48 of the
Allegheny County Source Testing Manual, entitled "Measurement of Odor
Emissions Beyond Source Boundary Lines".
The following methods shall be used to determine
the lead content of paint, as specified in the Allegheny County Source
Testing Manual:
A. Field Sampling of Coating Films for Laboratory Analysis
of Toxic Metal Content (KTA/SET Method LD2), Steel Structures Painting
Council Publ No. 94-18.
B. ASTM E 1645, Practice for the Preparation of Dried
Paint Samples for Subsequent Analysis by Atomic Spectrometry.
C. ASTM D 3335, Standard Test Method for Low Concentrations
of Lead, Cadmium, and Cobalt in Paint by Atomic Absorption Spectroscopy.
D. EPA Method 6010, Inductively Coupled Plasma Atomic
Emission Spectroscopy.
E. ASTM E 1613, Standard Method for the Analysis of Digested
Samples for Lead by Inductively Coupled Plasma Atomic Emission Spectroscopy
(ICP-AES), Flame Atomic Absorption (FAAS), or Graphite Furnace.
[Added 5-22-2013 by Ord. No. 16-13]
A. Applicability. Beginning January 1,2014, this section applies to
the owner or operator of a miscellaneous metal parts and/or plastic
parts surface coating processes, where the total actual VOC emissions
from all miscellaneous metal parts and/or plastic parts surface coating
processes, including related cleaning activities, at that facility
are equal to or greater than 15 pounds (6.8 kilograms) per day or
2.7 tons (2,455 kilograms) per twelve-month rolling period, before
controls. The provisions of this rule shall not apply to the following
source categories listed for regulation under Section 183(e) of the
Clean Air Act:
(1)
Shipbuilding and repair coatings;
(4)
Metal furniture coatings;
(5)
Large appliance coatings;
(6)
Auto and light-duty truck assembly coatings;
(7)
Flat wood paneling coatings;
(8)
Miscellaneous industrial adhesives;
(9)
Fiberglass boat manufacturing materials;
(10)
Paper, film, and foil coatings; or
(11)
Can coatings, coil coatings or magnet wire coatings which are not listed under Section 183(e) of the Act, but were addressed by §
505-44A.
B. Limitations. A person may not cause or permit the emission into the
outdoor atmosphere of VOCs from a miscellaneous metal parts and/or
plastic parts surface coating processes, unless one of the following
limitations is met:
(1)
The VOC content of each applied coating is equal to or less
than the standard specified in Table 2105.83.1.
(a)
The VOC content, minus exempt compounds, of the applied coating,
expressed in units of weight of VOC per volume of total nonexempt
material, shall be calculated as follows:
|
VOC =
|
Ws - Ww - Wex
Vm - Vw - Vex
|
|
|
Where:
|
|
|
VOC
|
=
|
VOC content, minus exempt compounds, in pounds (g) VOC/gallons
(l) of materials, minus exempt compounds
|
|
|
Ws
|
=
|
Weight of all volatile material in pounds (g), including VOC,
water, non-precursor organic compounds and dissolved vapors
|
|
|
Ww
|
=
|
Weight of water in pounds (g)
|
|
|
Wex
|
=
|
Weight of exempt solvent(s) in pounds (g)
|
|
|
Vm
|
=
|
Volume of total material, as applied in gallons (l)
|
|
|
Vw
|
=
|
Volume of water in gallons (l)
|
|
|
Vex
|
=
|
Volume of exempt solvent(s) in gallons (l)
|
(b)
The VOC content limits of Subsection
B(1)(a) may be met by averaging the VOC content of materials used on a single application unit for each day (i.e., daily within-application unit averaging).
(c)
Sampling and testing shall be done in accordance with the procedures
and test methods specified in Part G (Methods).
(2)
The VOC content limitations based on low-VOC coatings as specified in Table 2105.83.2 of this section, the use of add-on pollution control equipment to meet the VOC content limitations, and the use of an application method specified in Subsection
E of this section.
(a)
The VOC content, minus exempt compounds, of the applied coating,
expressed in units of weight of VOC per volume of total material,
shall be calculated as follows:
|
Where:
|
|
|
VOC
|
=
|
VOC content, minus exempt compounds, in pounds (g) VOC/gallons
(l) of materials
|
|
|
Ws
|
=
|
Weight of all volatile material in pounds (g), including VOC,
water, non-precursor organic compounds and dissolved vapors
|
|
|
Ww
|
=
|
Weight of water in pounds (g)
|
|
|
Wex
|
=
|
Weight of exempt solvent(s) in pounds (g)
|
|
|
Vm
|
=
|
Volume of total material, as applied in gallons (l)
|
(b)
The VOC content limits of Subsection
B(2)(a) may be met by averaging the VOC content of materials used on a single application unit for each day (i.e., daily within-application unit averaging).
(c)
Sampling and testing shall be done in accordance with the procedures
and test methods specified in Part G (Methods).
(3)
The overall weight of VOC emitted to the atmosphere is reduced through the use of an oxidizer, adsorber, absorber, concentrator, or another add-on control which is acceptable under §
505-38 (Equivalent compliance techniques). The overall control system, as determined by the test methods and procedures specified in Part G, shall be no less than 90%.
C. Records. A facility, regardless of the facility's annual emission
rate, which contains miscellaneous metal parts and/or plastic parts
surface coating processes, shall maintain records sufficient to demonstrate
compliance with this section.
(1)
At a minimum, a facility shall maintain daily records of the
following parameters for each coating and other component as supplied:
(a)
The coating, thinner or component name and identification number;
(d)
The density or specific gravity;
(e)
The weight percent of total volatiles, water, and exempt solvents;
(f)
The volume percent of total materials, water, and exempt solvents
for either Table 2105.83.1 or Table 2105.83.2 for miscellaneous metal
parts and/or plastic parts surface coating processes.
(2)
The records shall be maintained for two years and shall be submitted
to the Department on a schedule reasonably prescribed by the Department.
D. Exempt solvents. The solvents methyl chloroform (1,1,1-trichloroethane)
and methylene chloride are exempt from control under this section.
No miscellaneous metal parts and/or plastic parts surface coating
processes which seeks to comply with this section through the use
of an exempt solvent may be included in any alternative standard approved
pursuant to this chapter.
E. Application techniques. A person may not cause or permit the emission
into the outdoor atmosphere of VOCs from the application of miscellaneous
metal parts and/or plastic parts surface coatings unless the coatings
are applied using one or more of the following application methods:
(2)
Air-assisted airless spraying;
(4)
High-volume low-pressure (HVLP) spraying;
(5)
Dip coating, including electrodeposition;
(10)
Other coating application method that the person demonstrates
and the Department determines achieves emission reductions equivalent
to HVLP spraying.
F. Exempt other.
(1)
The following shall be exempt from this regulation:
(c)
Automobile refinish coatings;
(d)
The coating of bodies and/or body parts for new heavier vehicles where the owner or operator elects to comply with the requirements of §
505-71.2, Control of VOC emissions from automobile and light-duty truck assembly coatings.
(2)
The following metal parts coatings and coating operations shall be exempt from the limitations set by Subsection
B, and Subsection
E, Application techniques, but shall still comply with Subsection
H, Housekeeping:
(b)
Safety-indicating coatings;
(d)
Electric-insulating and thermal-conducting coatings;
(e)
Magnetic data storage disk coatings;
(f)
Plastic extruded onto metal parts to form a coating.
(3)
The following plastic parts coatings and coating operations shall be exempt from the limitations set by Subsection
B, but shall still comply with Subsection
E, Application techniques and Subsection
H, Housekeeping:
(a)
Touch-up and repair coatings;
(b)
Stencil coatings applied on clear or transparent substrates;
(c)
Clear or translucent coatings;
(d)
Coatings applied at a paint manufacturing facility while conducting
performance tests on the coating;
(e)
Any individual coating category used in volumes less than 50
gallons in any one year, if substitute compliant coatings are not
available, provided that the total usage of all such coatings does
not exceed 200 gallons per year, per facility;
(f)
Reflective coating applied to highway cones;
(g)
Mask coatings that are less than 0.5 millimeter thick (dried)
and the area coated is less than 25 square inches;
(h)
Electromagnetic interference/radio frequency interference (EMI/RFI)
shielding coatings;
(i)
Heparin-benzalkonium chloride (HBAC)-containing coatings applied
to medical devices, provided that the total usage of all such coatings
does not exceed 100 gallons per year, per facility.
(4)
The following automotive/transportation and business machine plastic part coatings and coating operations shall be exempt from the limitations set by Subsection
B, but shall still comply with Subsection
E, Application techniques and Subsection
H, Housekeeping:
(b)
Vacuum metalizing coatings;
(f)
Electrostatic preparation coatings;
(5)
The application techniques in Subsection
E of this section do not apply to the following:
(a)
For metal parts coatings; touch-up coatings, repair coatings,
and textured finishes.
(b)
For plastic parts coatings; airbrush operations using five gallons
or less of coating per year.
(c)
For pleasure craft surface coating operations; extreme high
gloss coatings.
G. Emission limitations. For those who elect to adopt the limitation from Subsection
B(1), if more than one emission limitation in Table 2105.83.1 for miscellaneous metal parts and/or plastic parts applies to a specific coating, the least stringent emission limitation applies. For those who elect to adopt the limitation from Subsection
B(2), if more than one emission limitation in Table 2105.83.2 for miscellaneous metal parts and/or plastic parts applies to a specific coating, the least stringent emission limitation applies.
H. Housekeeping. The following work practices for cleaning materials
apply to the owner or operator of a miscellaneous metal parts and/or
plastic parts surface coating processes:
(1)
Store all VOC-containing coatings, thinners, coating-related
waste materials, cleaning materials and used shop towels in closed
containers.
(2)
Ensure that mixing and storage containers used for VOC-containing
coatings, thinners, coating-related waste materials and cleaning materials
are kept closed at all times except when depositing or removing these
materials.
(3)
Minimize spills of VOC-containing coatings, thinners, coating-related
waste materials and cleaning materials, cleaning up spills immediately.
(4)
Convey VOC-containing coatings, thinners, coating-related waste
materials and cleaning materials from one location to another in closed
containers or pipes.
I. Measurements. Measurements of the volatile fraction of coatings, other than reactive coatings, used at facilities operating miscellaneous metal parts and/or plastic parts surface coating processes shall be performed according to the applicable procedures established in §
505-61 of this chapter.
|
Table 2105.83.1
Emission Limits of VOCs for Miscellaneous Metal and/or
Plastic Surface Coatings
|
---|
|
Limits as Applied
|
Mass of VOC Per Volume of Coating
(minus exempt compounds)
|
---|
|
Metal Parts and Products VOC Content Limits
|
Air Dried
|
Baked
|
---|
|
Coating Category
|
kg/l
|
lb/gal
|
kg/l
|
lb/gal
|
---|
|
General one component
|
0.34
|
2.8
|
0.28
|
2.3
|
|
General multicomponent
|
0.34
|
2.8
|
0.28
|
2.3
|
|
Camouflage
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Electric-insulating varnish
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Etching filler
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Extreme high gloss
|
0.42
|
3.5
|
0.36
|
3.0
|
|
Extreme performance
|
0.42
|
3.5
|
0.36
|
3.0
|
|
Heat resistant
|
0.42
|
3.5
|
0.36
|
3.0
|
|
High performance architectural
|
0.74
|
6.2
|
0.74
|
6.2
|
|
High temperature
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Metallic
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Military specification
|
0.34
|
2.8
|
0.28
|
2.3
|
|
Mold seal
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Pan backing
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Prefabricated architectural multicomponent
|
0.42
|
3.5
|
0.28
|
2.3
|
|
Prefabricated architectural one component
|
0.42
|
3.5
|
0.28
|
2.3
|
|
Pretreatment
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Repair and touch-up
|
0.42
|
3.5
|
0.36
|
3.0
|
|
Silicone release
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Solar absorbent
|
0.42
|
3.5
|
0.36
|
3.0
|
|
Vacuum metalizing
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Drum coating, new, exterior
|
0.34
|
2.8
|
0.34
|
2.8
|
|
Drum coating, new, interior
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Drum coating, reconditioned, exterior
|
0.42
|
3.5
|
0.42
|
3.5
|
|
Drum coating, reconditioned, interior
|
0.50
|
4.2
|
0.50
|
4.2
|
|
Plastic Parts and Products VOC Content Limits
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
General one component
|
0.28
|
2.3
|
|
|
|
General multicomponent
|
0.42
|
3.5
|
|
|
|
Electric dissipating and shock free
|
0.80
|
6.7
|
|
|
|
Extreme performance (two-pack coatings)
|
0.42
|
3.5
|
|
|
|
Metallic
|
0.42
|
3.5
|
|
|
|
Military specification (one-pack coatings)
|
0.34
|
2.8
|
|
|
|
Military specification (two-pack coatings)
|
0.42
|
3.5
|
|
|
|
Mold seal
|
0.76
|
6.3
|
|
|
|
Multicolored coatings
|
0.68
|
5.7
|
|
|
|
Optical coatings
|
0.80
|
6.7
|
|
|
|
Vacuum metalizing
|
0.80
|
6.7
|
|
|
|
Automotive Transportation and Business Machine Plastic
Parts VOC Content Limits
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
–Automotive Transportation Coatings1–
|
|
|
|
|
|
High bake - interior and exterior parts
|
|
|
|
|
|
|
Flexible primer
|
0.54
|
4.5
|
|
|
|
|
Nonflexible primer
|
0.42
|
3.5
|
|
|
|
|
Basecoat
|
0.52
|
4.3
|
|
|
|
|
Clearcoat
|
0.48
|
4.0
|
|
|
|
|
Nonbasecoat/clearcoat
|
0.52
|
4.3
|
|
|
|
Low bake/air dried - exterior parts
|
|
|
|
|
|
|
Primer
|
0.58
|
4.8
|
|
|
|
|
Basecoat
|
0.60
|
5.0
|
|
|
|
|
Clearcoat
|
0.54
|
4.5
|
|
|
|
|
Nonbasecoat/clearcoat
|
0.60
|
5.0
|
|
|
|
Low bake/air dried - interior parts
|
0.60
|
5.0
|
|
|
|
Touch-up and repair
|
0.62
|
5.2
|
|
|
|
–Business Machine Coatings–
|
|
|
|
|
|
Primers
|
0.35
|
2.9
|
|
|
|
Topcoat
|
0.35
|
2.9
|
|
|
|
Texture coat
|
0.35
|
2.9
|
|
|
|
Fog coat
|
0.26
|
2.2
|
|
|
|
Touch-up and repair
|
0.35
|
2.9
|
|
|
|
Pleasure Craft Surface Coating VOC Content Limits
|
|
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
Extreme high-gloss topcoat
|
0.49
|
4.1
|
|
|
|
High-gloss topcoat
|
0.42
|
3.5
|
|
|
|
Pretreatment wash primers
|
0.78
|
6.5
|
|
|
|
Finish primer/surfacer
|
0.42
|
3.5
|
|
|
|
High-build primer surfacer
|
0.34
|
2.8
|
|
|
|
Aluminum substrate antifoulant
|
0.56
|
4.7
|
|
|
|
Other substrate antifoulant
|
0.33
|
2.8
|
|
|
|
All other pleasure craft surface coatings for metal or plastic
|
0.42
|
3.5
|
|
|
|
Motor Vehicle Materials VOC Content Limits
|
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
Motor vehicle cavity wax
|
0.65
|
5.4
|
|
|
|
Motor vehicle sealer
|
0.65
|
5.4
|
|
|
|
Motor vehicle deadener
|
0.65
|
5.4
|
|
|
|
Motor vehicle gasket/gasket sealing material
|
0.20
|
1.7
|
|
|
|
Motor vehicle underbody
|
0.65
|
5.4
|
|
|
|
Motor vehicle truck interior
|
0.65
|
5.4
|
|
|
|
Motor vehicle bedliner
|
0.20
|
1.7
|
|
|
|
Motor vehicle lubricating wax/compound
|
0.70
|
5.8
|
|
|
|
NOTES:
|
---|
|
1
|
For red, yellow, and black automotive coatings, except touch-up
and repair coatings, the limit is determined by multiplying the appropriate
limit in this section of the table by 1.15.
|
|
Table 2105.83.2
Emission Limits of VOCs for Miscellaneous Metal and/or
Plastic Surface Coatings with Applicable Add-on Controls
|
---|
|
Limits as Applied
|
Mass of VOC Per Volume Solids
|
---|
|
Metal Parts and Products VOC Content Limits
|
Air Dried
|
Baked
|
---|
|
Coating Category
|
kg/l
|
lb/gal
|
kg/l
|
lb/gal
|
---|
|
General one component
|
0.54
|
4.52
|
0.40
|
3.35
|
|
General multicomponent
|
0.54
|
4.52
|
0.40
|
3.35
|
|
Camouflage
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Electric-insulating varnish
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Etching filler
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Extreme high gloss
|
0.80
|
6.67
|
0.61
|
5.06
|
|
Extreme performance
|
0.80
|
6.67
|
0.61
|
5.06
|
|
Heat resistant
|
0.80
|
6.67
|
0.61
|
5.06
|
|
High performance architectural
|
4.56
|
38.0
|
4.56
|
38.0
|
|
High temperature
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Metallic
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Military specification
|
0.54
|
4.52
|
0.40
|
3.35
|
|
Mold seal
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Pan backing
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Prefabricated architectural multicomponent
|
0.80
|
6.67
|
0.40
|
3.35
|
|
Prefabricated architectural one component
|
0.80
|
6.67
|
0.40
|
3.35
|
|
Pretreatment
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Silicone release
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Solar absorbent
|
0.80
|
6.67
|
0.61
|
5.06
|
|
Vacuum metalizing
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Drum Coating, new, exterior
|
0.54
|
4.52
|
0.54
|
4.52
|
|
Drum Coating, new, interior
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Drum Coating, reconditioned, exterior
|
0.80
|
6.67
|
0.80
|
6.67
|
|
Drum Coating, reconditioned, interior
|
1.17
|
9.78
|
1.17
|
9.78
|
|
Plastic Parts and Products VOC Content Limits
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
General one component
|
0.40
|
3.35
|
|
|
|
General multicomponent
|
0.80
|
6.67
|
|
|
|
Electric dissipating and shock free
|
8.96
|
74.7
|
|
|
|
Extreme performance (two-pack coatings)
|
0.80
|
6.67
|
|
|
|
Metallic
|
0.80
|
6.67
|
|
|
|
Military specification (one-pack coatings)
|
0.54
|
4.52
|
|
|
|
Military specification (two-pack coatings)
|
0.80
|
6.67
|
|
|
|
Mold seal
|
5.24
|
43.7
|
|
|
|
Multicolored coatings
|
3.04
|
25.3
|
|
|
|
Optical coatings
|
8.96
|
74.7
|
|
|
|
Vacuum metalizing
|
8.96
|
74.7
|
|
|
|
Automotive Transportation and Business Machine Plastic
Parts VOC Content Limits
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
Automotive Transportation Coatings1
|
|
|
|
|
|
High bake - interior and exterior parts
|
|
|
|
|
|
|
Flexible primer
|
1.39
|
11.58
|
|
|
|
|
Nonflexible primer
|
0.80
|
6.67
|
|
|
|
|
Basecoat
|
1.24
|
10.34
|
|
|
|
|
Clearcoat
|
1.05
|
8.76
|
|
|
|
|
Nonbasecoat/ clearcoat
|
1.24
|
10.34
|
|
|
|
Low bake/air dried - interior parts
|
|
|
|
|
|
|
Primer
|
1.66
|
13.80
|
|
|
|
|
Basecoat
|
1.87
|
15.59
|
|
|
|
|
Clearcoat
|
1.39
|
11.58
|
|
|
|
|
Nonbasecoat/ clearcoat
|
1.87
|
15.59
|
|
|
|
Low bake/air dried - interior parts
|
1.87
|
15.59
|
|
|
|
Touch-up and repair
|
2.13
|
17.72
|
|
|
|
–Business Machine Coatings–
|
|
|
|
|
|
Primers
|
0.57
|
4.80
|
|
|
|
Topcoat
|
0.57
|
4.80
|
|
|
|
Texture coat
|
0.57
|
4.80
|
|
|
|
Fog coat
|
0.38
|
3.14
|
|
|
|
Touch-up and repair
|
0.57
|
4.80
|
|
|
|
Pleasure Craft Surface Coating VOC Content Limits
|
|
|
|
Coating Category
|
kg/l
|
lb/gal
|
|
|
|
Extreme high-gloss topcoat
|
1.10
|
9.2
|
|
|
|
High-gloss topcoat
|
0.80
|
6.7
|
|
|
|
Pretreatment wash primers
|
6.67
|
55.6
|
|
|
|
Finish primer/surfacer
|
0.80
|
6.7
|
|
|
|
High-build primer surfacer
|
0.55
|
4.6
|
|
|
|
Aluminum substrate antifoulant
|
1.53
|
12.8
|
|
|
|
Other substrate antifoulant
|
0.53
|
4.4
|
|
|
|
All other pleasure craft surface coatings for metal or plastic
|
0.80
|
6.7
|
|
|
|
NOTES:
|
---|
|
1
|
For red, yellow, and black automotive coatings, except touch-up
and repair coatings, the limit is determined by multiplying the appropriate
limit in this section of the table by 1.15
|
[Added 5-22-2013 by Ord. No. 16-13]
A. Applicability. Beginning January 1, 2014, this section applies to
the owner or operator of an automobile and/or light-duty truck assembly
coating operation, where the total actual VOC emissions from all automobile
and/or light-duty truck assembly coating operations, including related
cleaning activities, at that facility are equal to or greater than
15 pounds (6.8 kilograms) per day or 2.7 tons (2,455 kilograms) per
twelve-month rolling period, before controls.
B. Limitations. A person may not cause or permit the emission into the
outdoor atmosphere of VOCs from an automobile and/or light-duty truck
assembly coating operation, unless one of the following limitations
is met:
(1)
The VOC content of each assembly coating process and applied
material coating is equal to or less than the standard specified in
Table 2105.84.
(a)
The VOC content, minus exempt compounds, of the applied coating,
expressed in units of weight of VOC per volume of total nonexempt
material, shall be calculated as follows:
|
VOC =
|
Ws - Ww - Wes
Vm - Ww - Wes
|
|
|
Where:
|
|
|
VOC
|
=
|
VOC content, minus exempt compounds, in pounds (g) VOC/gallons
(l) of materials, minus exempt compounds
|
|
|
Ws
|
=
|
Weight of all volatile material in pounds (g), including VOC,
water, non-precursor organic compounds and dissolved vapors
|
|
|
Ww
|
=
|
Weight of water in pounds (g)
|
|
|
Wes
|
=
|
Weight of all non-precursor compounds in pounds (g)
|
|
|
Vm
|
=
|
Volume of total material, as applied in gallons(l)
|
|
|
Vw
|
=
|
Volume of water in gallons(l)
|
|
|
Ves
|
=
|
Volume of all non-precursor compounds in gallons (l)
|
(2)
The overall weight of VOC emitted to the atmosphere is reduced through the use of an oxidizer, adsorber, or another add-on control which is acceptable under §
505-38 (Equivalent compliance techniques). The overall control system, as determined by the test methods and procedures specified in Part G, shall be no less than 85%.
C. Records. A facility, regardless of the facility's annual emission
rate, which contains an automobile and/or light-duty truck assembly
coating operation, shall maintain records sufficient to demonstrate
compliance with this section.
(1)
At a minimum, a facility shall maintain daily records of the
following parameters for each coating, thinner and other component
as supplied:
(a)
The coating, thinner or component name and identification number;
(d)
The density or specific gravity;
(e)
The weight percent of total volatiles, water, and exempt solvents;
(f)
The volume percent of total solids, water, and exempt solvents
for Table 2105.84 automobile and/or light-duty truck assembly coating
operation.
(2)
The records shall be maintained for two years and shall be submitted
to the Department on a schedule reasonably prescribed by the Department.
D. Exempt solvents. The solvents methyl chloroform (1,1,1-trichloroethane)
and methylene chloride are exempt from control under this section.
No automobile and/or light-duty truck assembly coating operation which
seeks to comply with this section through the use of an exempt solvent
may be included in any alternative standard approved pursuant to this
chapter.
E. Housekeeping. The following work practices for cleaning materials
apply to the owner or operator of an automobile and/or light-duty
truck assembly coating operation:
(1)
Store all VOC-containing coatings, thinners, coating-related
waste materials, cleaning materials and used shop towels in closed
containers.
(2)
Ensure that mixing and storage containers used for VOC-containing
coatings, thinners, coating-related waste materials, and cleaning
materials are kept closed at all times except when depositing or removing
those materials.
(3)
Minimize spills of VOC-containing coatings, thinners, coating-related
waste materials, and cleaning materials, cleaning up spills immediately.
(4)
Convey VOC-containing coatings, thinners, coating-related waste
materials, and cleaning materials from one location to another in
closed containers or pipes.
(5)
Minimize VOC emissions from cleaning of application, storage,
mixing and conveying equipment by ensuring that equipment cleaning
is performed without atomizing the cleaning solvent and all spent
solvent is captured in closed containers.
(6)
Develop and implement a work practice plan to minimize VOC emissions
from cleaning and from purging of equipment associated with all coating
operations for which emission limits are specified in this regulation.
The plan shall specify practices and procedures to ensure that VOC
emissions from the following operations are minimized:
(c)
Flushing of coating systems;
(d)
Cleaning of spray booth grates;
(e)
Cleaning of spray booth walls;
(f)
Cleaning of spray booth equipment;
(g)
Cleaning of external spray booth areas; and
(h)
Other housekeeping measures.
F. Measurements. Measurements of the volatile fraction of coatings, other than reactive coatings, used at automobile and/or light-duty truck assembly coating facilities shall be performed according to the applicable procedures established in §
505-61 of this chapter.
|
Table 2105.84
VOC Emission Limits for Automobile and/or Light-Duty Truck
Assembly Coatings (pounds VOC per gallon or grams VOC per liter coating
solids applied)
|
---|
|
Assembly Coating Process
|
VOC Emission Limit
|
---|
|
|
lb/gal
|
g/l
|
---|
|
Electodeposition primer operation when solids turnover ratio
(RT)> 0.16
(including application area, spray/rinse stations, and curing
oven)
|
0.7
|
84
|
|
Electodeposition primer operation when 0.040 < (RT) < 0.16
(including application area, spray/rinse stations, and curing
oven)
|
0.7*3500.160-RT
|
84*3500.160-RT
|
|
Electodeposition primer operation when (RT) < 0.040
(including application area, spray/rinse stations, and curing
oven)
|
No VOC emission limit
|
|
|
Primer-surfacer operations
(including application area, flash-off area, and oven)
|
12.0
|
1,440
|
|
Topcoat operations
(including application area, flash-off area, and oven)
|
12.0
|
1,440
|
|
Final repair operations
|
4.8
|
580
|
|
Combined primer-surfacer and topcoat operations
|
12.0
|
1,440
|
|
VOC Emission Limits for Miscellaneous Materials Used at
Automobile and/or Light-Duty Truck Assembly Coating Facilities
(pounds VOC per gallon or grams VOC per of liter coating
excluding water and exempt compounds, as applied)
|
---|
|
Material
|
VOC Emission Limit
|
---|
|
|
lb/gal
|
g/l
|
---|
|
Automobile and light-duty truck glass bonding primer
|
7.5
|
900
|
|
Automobile and light-duty truck adhesive
|
2.1
|
250
|
|
Automobile and light-duty truck cavity wax
|
5.4
|
650
|
|
Automobile and light-duty truck sealer
|
5.4
|
650
|
|
Automobile and light-duty truck deadener
|
5.4
|
650
|
|
Automobile and light-duty truck gasket/gasket sealing material
|
1.7
|
200
|
|
Automobile and light-duty truck underbody coating
|
5.4
|
650
|
|
Automobile and light-duty truck trunk interior coating
|
5.4
|
650
|
|
Automobile and light-duty truck bedliner
|
1.7
|
200
|
|
Automobile and light-duty truck weatherstrip adhesive
|
6.3
|
750
|
|
Automobile and light-duty truck lubricating wax/compound
|
5.8
|
700
|
[Added 5-22-2013 by Ord. No. 16-13]
A. Applicability. Beginning January 1, 2014, this section applies to
the owner or operator of a miscellaneous industrial adhesive application
process, where the total actual VOC emissions from all miscellaneous
industrial adhesives, including related cleaning activities, at that
facility are equal to or greater than 15 pounds (6.8 kilograms) per
day or 2.7 tons (2,455 kilograms) per twelve-month rolling period,
before controls.
B. Limitations. A person may not cause or permit the emission into the
outdoor atmosphere of VOCs from a miscellaneous industrial adhesive
process, unless one of the following limitations is met:
(1)
The VOC content of each applied adhesive is equal to or less
than the standard specified in Table 2105.85.
(a)
The VOC content, minus exempt compounds, of the applied adhesive,
expressed in units of weight of VOC per volume of total nonexempt
material, shall be calculated as follows:
|
VOC =
|
Ws - Ww - Wes
Vm - Ww - Wes
|
|
|
Where:
|
|
|
VOC
|
=
|
VOC content, minus exempt compounds, in pounds (g) VOC/gallons
(l) of materials, minus exempt compounds
|
|
|
Ws
|
=
|
Weight of all volatile material in pounds (g), including VOC,
water, non-precursor organic compounds and dissolved vapors
|
|
|
Ww
|
=
|
Weight of water in pounds (g)
|
|
|
Wes
|
=
|
Weight of all non-precursor compounds in pounds (g)
|
|
|
Vm
|
=
|
Volume of total material, as applied in gallons (l)
|
|
|
Vw
|
=
|
Volume of water in gallons (l)
|
|
|
Ves
|
=
|
Volume of all non-precursor compounds in gallons (l)
|
(b)
The VOC content limits of Subsection
B(1)(a) may be met by averaging the VOC content of materials used on a single application unit for each day (i.e., daily within-application unit averaging).
(2)
The overall weight of VOC emitted to the atmosphere is reduced through the use of an oxidizer, adsorber, absorber or another add-on control which is acceptable under §
505-38 (Equivalent compliance techniques). The overall control system, as determined by the test methods and procedures specified in Part G, shall be no less than 85%.
(3)
A combination of the methods listed in Subsection
B(1) and
(2).
C. Records. A facility, regardless of the facility's annual emission
rate, which contains miscellaneous industrial adhesive application
processes, shall maintain records sufficient to demonstrate compliance
with this section.
(1)
At a minimum, a facility shall maintain daily records of the
following parameters for each adhesive and other component as supplied:
(a)
The name and identification number of each adhesive or component;
(d)
The density or specific gravity;
(e)
The weight percent of total volatiles, water, and exempt solvents;
(f)
The volume percent of total materials, water, and exempt solvents
for Table 2105.85, miscellaneous industrial adhesives.
(2)
The records shall be maintained for two years and shall be submitted
to the Department on a schedule reasonably prescribed by the Department.
D. Exempt solvents. The solvents methyl chloroform (1,1,1-trichloroethane)
and methylene chloride are exempt from control under this section.
No miscellaneous industrial adhesive application process which seeks
to comply with this section through the use of an exempt solvent may
be included in any alternative standard approved pursuant to this
chapter.
E. Application techniques. A person may not cause or permit the emission
into the outdoor atmosphere of VOCs from the application of miscellaneous
industrial adhesives unless the adhesives are applied using one or
more of the following application methods:
(2)
High-volume low-pressure (HVLP) spraying;
(4)
Dip coating, including electrodeposition;
(6)
Air-assisted airless spraying;
(7)
Roll coating or hand application, including non-spray application
methods similar to hand or mechanically powered caulking gun, brush,
or direct hand application;
(8)
Other adhesive application method that the person demonstrates
and the Department determines achieves emission reductions equivalent
to HVLP spraying.
F. Exempt other. The following shall be exempt from the limitations set by Subsection
B, but shall still comply with the Subsection
H, Housekeeping:
(1)
Adhesives or adhesive primers being tested or evaluated in any
research and development, quality assurance, or analytical laboratory.
(2)
Adhesives or adhesive primers used in the assembly, repair,
or manufacture of aerospace or undersea-based weapon systems.
(3)
Adhesives or adhesive primers used in medical equipment manufacturing
operations.
(4)
Cyanoacrylate adhesive application processes.
(5)
Aerosol adhesive and aerosol adhesive primer application processes.
(6)
Processes using polyester bonding putties to assemble fiberglass
parts at fiberglass boat manufacturing facilities and at other reinforced
plastic composite manufacturing facilities.
(7)
Processes using adhesives and adhesive primers that are supplied
to the manufacturer in containers with a net volume of 16 ounces or
less, or a net weight of one pound or less.
G. Emission limitations. If an adhesive is used to bond dissimilar substrates
together, then the applicable substrate category with the least stringent
emission limitation applies.
H. Housekeeping. The following work practices for cleaning materials
apply to the owner or operator of a miscellaneous industrial adhesive
application processes:
(1)
Store all VOC-containing adhesives, adhesive primers, process-related
waste materials, cleaning materials and used shop towels in closed
containers.
(2)
Ensure that mixing and storage containers used for VOC-containing
adhesives, adhesive primers, process-related waste materials, and
cleaning materials are kept closed at all times except when depositing
or removing those materials.
(3)
Minimize spills of VOC-containing adhesives, adhesive primers,
process-related waste materials, and cleaning materials, cleaning
up spills immediately.
(4)
Convey VOC-containing adhesives, adhesive primers, process-related
waste materials, and cleaning materials from one location to another
in closed containers or pipes.
(5)
Minimize VOC emissions from cleaning of application, storage,
mixing and conveying equipment by ensuring that equipment cleaning
is performed without atomizing the cleaning solvent and all spent
solvent is captured in closed containers.
I. Measurements. Measurements of the volatile fraction of adhesives, other than reactive adhesives, used at facilities operating miscellaneous industrial adhesive application processes shall be performed according to the applicable procedures established in §
505-61 of this chapter.
|
Table 2105.85
Emission Limits of VOCs for Miscellaneous Industrial Adhesives
|
---|
|
Limits as Applied
|
VOC Content Minus Exempt Compounds
|
---|
|
General Adhesive Application Processes
|
lb/gal
|
g/l
|
|
|
Reinforced plastic composite
|
1.7
|
200
|
|
|
Flexible vinyl
|
2.1
|
250
|
|
|
Metal
|
0.3
|
30
|
|
|
Porous material (except wood)
|
1.0
|
120
|
|
|
Rubber
|
2.1
|
250
|
|
|
Wood
|
0.3
|
30
|
|
|
Other substrates
|
2.1
|
250
|
|
Specialty Adhesive Application Processes
|
|
|
|
|
Ceramic tile installation
|
1.1
|
130
|
|
|
Contact adhesive
|
2.1
|
250
|
|
|
Cove base installation
|
1.3
|
150
|
|
|
Floor covering installation (indoor)
|
1.3
|
150
|
|
|
Floor covering installation (outdoor)
|
2.1
|
250
|
|
|
Floor covering installation (perimeter bonded sheet vinyl)
|
5.5
|
660
|
|
|
Metal to urethane/rubber molding or casting
|
7.1
|
850
|
|
|
Motor vehicle adhesive
|
2.1
|
250
|
|
|
Motor vehicle weatherstrip adhesive
|
6.3
|
750
|
|
|
Multipurpose construction
|
1.7
|
200
|
|
|
Plastic solvent welding (ABS)
|
3.3
|
400
|
|
|
Plastic solvent welding (except ABS)
|
4.2
|
500
|
|
|
Sheet rubber lining installation
|
7.1
|
850
|
|
|
Single-ply roof membrane installation/repair (except EPDM)
|
2.1
|
250
|
|
|
Structural glazing
|
0.8
|
100
|
|
|
Thin metal laminating
|
6.5
|
780
|
|
|
Tire repair
|
0.8
|
100
|
|
|
Waterproof resorcinol glue
|
1.4
|
170
|
|
Adhesive Primer Application Processes
|
|
|
|
|
Motor vehicle glass bonding primer
|
7.5
|
900
|
|
|
Plastic solvent welding adhesive primer
|
5.4
|
650
|
|
|
Single-ply roof membrane adhesive primer
|
2.1
|
250
|
|
|
Other adhesive primer
|
2.1
|
250
|
[Added 5-22-2013 by Ord. No. 16-13; amended 5-5-2015 by Ord. No. 14-15]
A. Applicability. Beginning January 1, 2014, this section applies to
the owner or operator of a fiberglass boat manufacturing facility,
where the total actual VOC emissions from fiberglass boat manufacturing
materials, including related cleaning activities, at that facility
are equal to or greater than 15 pounds (6.8 kilograms) per day or
2.7 tons (2,455 kilograms) per twelve-month rolling period, before
controls. This regulation applies to facilities that manufacture hulls
or decks of boats from fiberglass, or build molds to make fiberglass
boat hulls or decks. This regulation does not apply to facilities
that manufacture solely fiberglass parts of boats such as hatches,
seats, lockers, or boat trailers.
B. Exemptions. This regulation does not extend to surface coatings applied to fiberglass boats, and industrial adhesives used in the assembly of fiberglass boats. Surface coating for fiberglass and metal recreational boats, also called pleasure crafts, are addressed in §
505-71.1, Control of VOC emissions from miscellaneous metal and/or plastic parts surface coating processes. Industrial adhesives used in fiberglass boat assembly are addressed in §
505-71.3, Control of VOC emissions from miscellaneous industrial adhesives.
C. Limitations. A person may not cause or permit the emission into the
outdoor atmosphere of VOCs from fiberglass boat manufacturing materials
unless one of the following limitations is met:
(1)
Fiberglass boat manufacturing facilities shall use resins and/or
gel coats that are equal to or less than the applicable weighted average
monomer VOC content limit specified in Table 2105.86 and the non-monomer
VOC limit shall not exceed 5%, by weight, of resin and/or gel coat.
(a)
The weighted average monomer VOC content shall be calculated
as follows:
Table 2105.86
|
---|
|
Σ(Mi * VOCi)
|
|
Weighted Average Monomer VOC Content =
|
|
|
|
Σ(Mi)
|
|
Where:
|
|
Mi
|
=
|
Mass of open molding resin or gel coat i used in the past 12
months in an operation in pounds (kg).
|
|
VOCi
|
=
|
Monomer VOC content, by weight percent, of open molding resin
or gel coat i used in the past 12 months in an operation.
|
D. Records. A facility, regardless of the facility's annual emission
rate, which uses fiberglass boat manufacturing materials, shall maintain
records sufficient to demonstrate compliance with this section. At
a minimum, a facility shall maintain daily records of:
(1)
The following parameters for each material either resin and/or
gel as supplied:
(a)
The name and identification number of each resin and/or gel;
(c)
The mass of materials used;
(d)
The monomer VOC content, by weight percent, of resin or gel
coat used;
(e)
The non-monomer VOC content, by weight percent, of each resin
or gel coat.
(2)
The records shall be maintained for two years and shall be submitted
to the Department on a schedule reasonably prescribed by the Department.
E. Cleaning material standards. The VOC content of cleaning solvents
employed for routine application equipment cleaning shall contain
a maximum of 5% VOC, by weight, or have a composite partial vapor
pressure of no more than 0.50 mm Hg at 68° F. Only non-VOC solvents
shall be used to remove cured resin and gel coat from application
equipment.
F. Work practice standards. All resin and gel coat mixing containers
with a capacity equal to or greater than 208 liters (55 gallons),
including those used for on-site mixing of putties and polyputties,
have a cover with no visible gaps in place at all times. This work
practice standard does not apply when material is being manually added
to or removed from a container, or when mixing or pumping equipment
is being placed in or removed from a container.
G. Measurements. Measurements of the volatile fraction of resin and gels, used at fiberglass boat manufacturing facilities shall be performed according to the applicable procedures established in §
505-61 of this chapter.
The following methods shall be used to determine
concentrations in the ambient air of the air contaminants listed below:
A. Asbestos. The "aggressive sampling" procedures and
the procedures for the measuring of fiber content of a known volume
of air collected during a specific period of time in accordance with
either, in the sole discretion of the Department:
(1) NIOSH Standard Analytical Method for Asbestos in Air
- P&CAM 239;
(3) Transmission Electron Microscopy (TEM).
B. Beryllium: "Air Pollution Measurements of the National
Air Sampling Network: Analysis of Suspended Particulates in 1957 -1961,"
Public Health Service Pub. No. 978, Washington, D.C., 1962.
C. Carbon monoxide: "Measurement Principle and Calibration
Procedure for the Continuous Measurement of Carbon Monoxide in the
Atmosphere (Non-Dispersive Infrared Spectrometry)," United States
Environmental Protection Agency pursuant to "Ambient Air Monitoring
Reference and Equivalent Methods", 40 CFR 53.
D. Fluorides: "Standard Method of Test for Inorganic
Fluoride in the Atmosphere," ASTM Standards on Methods of Atmospheric
Sampling and Analysis, Philadelphia, PA 1962, p.67.
E. Hydrocarbons: "Reference Method for Determination
of Hydrocarbons Corrected for Methane," United States Environmental
Protection Agency, 40 CFR 50, Appendix E, or equivalent methods, if
any, certified by the EPA pursuant to "Ambient Air Monitoring Reference
and Equivalent Methods", 40 CFR 53.
F. Hydrogen sulfide: Jacobs, M.D., et al., "Ultramicrodetermination
of Sulfides in the Air," Anal. Chem., 29:1349 (1957).
G. Lead: "Reference Method for the Determination of Lead
in Suspended Particulate Matter Collected from Ambient Air," United
States Environmental Protection Agency, 40 CFR 50, Appendix G, or
equivalent methods, if any, certified by the EPA pursuant to "Ambient
Air Monitoring Reference and Equivalent Methods", 40 CFR 53.
H. Nitrogen oxides: "Measurement Principle and Calibration
Procedure for the Measurement of Nitrogen Dioxide in the Atmosphere
(Gas Phase Chemiluminescence)," United States Environmental Protection
Agency, 40 CFR 50, Appendix F, or equivalent methods, if any, certified
by the EPA pursuant to "Ambient Air Monitoring Reference and Equivalent
Methods", 40 CFR 53.
I. Ozone: "Measurement Principle and Calibration Procedure
for the Measurement of Ozone in the Atmosphere," United States Environmental
Protection Agency, 40 CFR 50, Appendix D, or equivalent methods, if
any, certified by the EPA pursuant to "Ambient Air Monitoring Reference
and Equivalent Methods", 40 CFR 53.
J. PM-10: "Reference Method for the Determination of
Particulate Matter as PM-10 in the Atmosphere," United States Environmental
Protection Agency, 40 CFR 50, Appendix J, or equivalent methods, if
any, certified by the EPA pursuant to "Ambient Air Monitoring Reference
and Equivalent Methods," 40 CFR 53.
K. Settled particulates: "Recommended Standard Method
for Continuing Dust Fall Survey (APM- 1 Revision 1)," TR-2 Air Pollution
Measurements Committee, J. Air. Poll. Control Assoc., 16:372 (1966).
L. Sulfates:
(1) Sampling method: "Air Pollution Measurements of the
National Air Sampling Network: Analysis of Suspended Particulates
1957 - 1961," Public Health Service Pub. 978, Washington, D.C. 1962.
(2) Analytical method: Interbranch Chemical Advisory Committee,
"Selected Methods for the Measurement of Air Pollutants," PHS Pub.
No. 999-AP-11, Cincinnati, Ohio, 1965, p.I.l.
M. Sulfur oxides: "Reference Method for the Determination
of Suspended Particulates in the Atmosphere (Pararosaniline Method),"
United States Environmental Protection Agency, 40 CFR 50, Appendix
A, or equivalent methods, if any, certified by the EPA pursuant to
"Ambient Air Monitoring Reference and Equivalent Methods," 40 CFR
53.
N. Suspended particulate matter: "Reference Method for
the Determination of Suspended Particulates in the Atmosphere (High
Volume Method)," United States Environmental Protection Agency, 40
CFR 50, Appendix B, or equivalent methods, if any, certified by the
EPA pursuant to "Ambient Air Monitoring Reference and Equivalent Method,"
40 CFR 53.