All materials entering into the construction of streets and
the methods of construction and drainage shall be in accordance with
the applicable requirements of Pennsylvania Department of Transportation
Specifications Publication 408, latest revision thereof, and shall
be supplied by vendors approved by the Pennsylvania Department of
Transportation for the supply of such materials. Cross-sections shall
be as described in Table A and detailed in Appendix A-2. Inspection of materials and construction methods shall
be as approved in § 181-702 of this chapter.
A. Street design.
(1)
Thickness of base and paving for new Borough streets shall meet
the minimum requirements outlined in Table A.
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Table A
1 1/2 inches Superpave Asphalt Mixture
Design, HMA Wearing Course, PG 64-22, 0.3 to 3 Million
ESALS, 9.5 mm Mix, SRL-L
on
6 inches Superpave Asphalt Mixture
Design, HMA Base Course, PG 64-22, 0.3 to 3 Million
ESALS, 37.5 mm Mix
on
6 inches of 2A modified stone subbase course
on
Class 4 Geotextile Fabric
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(a)
Stone subbase course notes: The stone subbase course shall consist
of stone and screenings application meeting with the requirements
of Pennsylvania Department of Transportation Publication 408, as amended.
Every attempt shall be made to completely fill voids with fines. No
large areas of solid screenings or loose stone areas shall be permitted.
(b)
The application of bituminous concrete base course materials
shall be in accordance with Pennsylvania Department of Transportation
Publication 70 and Publication 408, both as amended.
(2)
Paving design is based on overall soil conditions in the Borough.
The Borough Council may require additional paving, base or subbase
materials where soil types are inferior, wet or otherwise unsuitable
as indicated by the "Soil Survey of Chester and Delaware Counties,
Pennsylvania" prepared by the United States Soil Conservation Service
or where, in the opinion of the Borough, such conditions exist.
(3)
Alternate paving sections may be approved by the Borough Council
and the Borough Engineer, as long as the proposed alternative meets
the structural strength achieved with the above pavement specification.
B. Subgrade.
(1)
The area within the limits of the proposed road surface shall
be shaped to conform to the line, grade and cross-section of the proposed
road.
(2)
All unsuitable subgrade material shall be removed.
(3)
All wet or swampy areas shall be permanently drained and stabilized,
subject to the approval of the Borough Engineer.
(4)
Fills, within the roadway, shall be made with suitable materials
approved by the Borough Engineer and thoroughly compacted for full
width in uniform layers of not more than eight inches thick. No more
than two eight-inch layers of fill shall be laid or placed between
inspections by the Borough Engineer.
(5)
The subgrade shall be thoroughly compacted by rolling with a
minimum ten-ton three-wheel roller. Equivalent vibratory, sheep's
foot or rubber tired rollers may be used upon approval of the Borough
Engineer. Subgrade shall be compacted tight and dry, to ninety-five-percent
compaction at optimum moisture, and shall not be soft and spongy under
the roller. Compaction of the subgrade shall extend the full width
of the cartway, including the width to be occupied by shoulders.
(6)
In fill areas over three feet thick, compaction tests are required
in each eight-inch layer at one-hundred-fifty-foot intervals. The
tests must be performed by a certified testing laboratory and results
submitted to the Borough Engineer. All compaction must be ninety-five-percent
compaction at optimum moisture. Any layer not coming up to standard
will be removed or rerolled until suitable compaction is obtained.
C. Paving.
(1)
Paving and base thickness and materials shall be as specified in Subsection
A of this section.
(2)
The subbase course where required shall be installed and compacted
in accordance with Pennsylvania Department of Transportation specifications
and shall extend a distance of seven inches for base course and 12
inches for crushed aggregate base course on all streets beyond the
paving line when curbs are not to be installed.
(3)
Bituminous base, binder and surface courses shall be laid to
the specified thickness measured, after compaction. All bituminous
courses shall be laid with a mechanical bituminous paver in accordance
with specifications of the Pennsylvania Department of Transportation
Specifications, Publication 408, and latest edition thereof.
(4)
Delivery slips for all material deliveries shall be furnished
to the Borough Engineer.
(5)
Failure to adhere to the above specifications shall give the
Borough Council cause to refuse to accept streets for dedication.
(6)
All wearing courses shall be sealed to the concrete curb with
a solid one-foot-wide Class BM-1 bituminous gutter seal.
D. Grading and shoulders.
(1)
Roadways shall be graded for the full width of the right-of-way
on each side, unless modified by the Borough Council to permit less
grading to avoid disturbance of significant trees, historic structures,
or other significant natural or cultural resources. Shoulders or berm
areas, including planting strips behind curbs, shall be graded with
a minimum slope of 1/2 inch per foot and a maximum slope of one inch
per foot. Beyond the limits of this grading, banks shall be sloped
to prevent erosion but this slope shall conform to details included
in Appendix A-2.
(2)
Seeding. All unpaved areas between the street line and the curb
or shoulders (as the case may be) shall be covered with not less than
six inches of topsoil, fertilized, seeded, and mulched in a manner
and materials approved by the Borough Council.
E. Underdrains may be required by the Borough Council or Borough Engineer
to mitigate wet road conditions.
F. Utility trench construction (storm sewer, wastewater lines, water
main, gas main etc.) within existing streets shall be backfilled with
2A modified stone placed and compacted in eight-inch lifts. The trench
shall be paved with Superpave Asphalt Mixture Design, HMA Base Course,
PG 64-22, 0.3 to 3 M ESALS, 25 mm mix (four-inch compacted depth),
Superpave Asphalt Mixture Design, HMA Binder Course, PG 64-22, 0.3
to 3 M ESALS, 19 mm mix (two-inch compacted depth) and the entire
roadway shall be paved with a full width overlayment (edge of road
to edge of road) of Superpave Asphalt Mixture Design, HMA Wearing
Course, PG 64-22, 0.3 to 3 M ESALS, 9.5 mm mix, SRL-L (one-inch compacted
depth). Utility trenches within proposed streets shall be backfilled
with clean, dry, select material and compacted in eight-inch lifts
to not less than 100% of the determined dry weight density of the
backfill material. Trenches within easements shall be backfilled with
clean, dry, select material and compacted in twelve-inch lifts to
not less than 100% of the determined dry weight density of the backfill
material as set forth in ASTM D 698 and PennDOT Form 408, latest revised.
G. During construction of roads, the contractor shall provide maintenance
and protection of traffic meeting Pennsylvania Department of Transportation
standards.
All subdivisions or land developments shall comply with the
requirements set forth in § 220-2307 of the Malvern Borough
Zoning Ordinance as applicable.