No other specifications for concrete or cement-asbestos
sewers are herein contained. The use of other materials is not prohibited
and may be done under standard specifications submitted to and approved
by the Board of Public Works.
Manholes shall be constructed at every change of line
or grade of the sewer main, at every main intersection or branch (except
branches for house connections) and in straight runs of main so that
the distance between manholes shall not exceed 300 feet; except that,
where the grade of the sewer is more than five feet in 100 feet, the
distance between the manholes shall not exceed 250 feet.
Manholes may be precast of concrete masonry of 1-2-4
concrete, using tight smooth forms or standard cement manhole blocks
formed especially for four-foot manholes.
Manholes may be built of brick masonry using hard-pressed
brick. Every fifth course of brick shall be laid as stretchers, the
remainder to be headers. Every brick shall have full mortar joints
on the bottom and sides which shall be formed at one operation by
placing sufficient mortar on the bed and forcing the brick into it.
Horizontal joints shall not exceed 3/8 inch, and vertical joints on
the inside of the manholes shall not exceed 1/4 inch. Joints on the
inside face are to be carefully rubbed full and struck as the manhole
is built. The outside of the manhole shall be smoothly and evenly
plastered with cement mortar 1/2 inch thick. Such plaster coat shall
be applied in one operation after all brick has been placed and must
not be applied by the mason working within the manhole as the brick
courses are laid up. Plaster shall be proportioned one part portland
cement to 2 1/2 parts mortar sand.
Inverts of manholes shall be formed by running
the sewer pipe through the manhole, cutting out the top half of the
pipe after the manhole has been completed. Concrete bottoms of manholes
shall be placed in two layers. The top of the bottom layer shall be
level with the horizontal diameter of the pipe, and upon this layer
the brick masonry shall be started. The depth of this concrete shall
be everywhere at least six inches thick. Particular care must be exercised
to ensure this depth under the invert. After the top of the pipe has
been cut off and the invert left in the concrete base, a second concrete
floor must be applied on top of the original bottom to the height
of the top of the sewer pipe leaving the manhole. This floor shall
be neatly shaped to meet the cut half of the sewer pipe and shall
serve to confine the sewage from overflowing on the manhole bottom
if the sewer should flow more than half full.
Where the invert of the manhole is below the
groundwater level, manholes shall be waterproof on the outside of
the plaster coat with suitable bituminous waterproofing to a line
one foot higher than the apparent groundwater level. In wet trenches,
water shall be kept drained away from manholes until the concrete
work is set.
Steps. Steps of cast-iron or of galvanized wrought
iron, 3/4 inch in diameter, shall be securely placed in the inside
of the manhole during construction, not more than 18 inches apart.
Diameter. Manholes five feet deep or less shall
have an inside diameter of four feet at the bottom. Manholes 10 feet
deep shall be five feet in inside diameter, and at intermediate depths
the diameter shall be in proportion.
Frames and covers. Manhole covers shall be set
to the grade given by the inspector. Covers of manholes in streets
shall correspond to the type used and approved by the City of Ithaca
in 1932, with the frame and the cover to weigh not less than 480 pounds.
The depth of the frame shall be eight inches, and the diameter of
the cover shall be 24 inches. Manholes in parking areas where no traffic
can be expected may use covers of the lightweight type used in the
City of Ithaca prior to 1932. The weight of the frame and the cover
shall be not less than 245 pounds, and the depth of the frame shall
be four inches.
All material found during the progress of the
work to have cracks, flaws, blisters or other defects shall be rejected
by the inspector. All defective material shall be promptly removed
from the site.
The alignment and grade of the sewer line shall be
checked from a string line stretched along the center of the pipe
between batter boards, at every 25 feet. The batter board grades are
taken from the engineer's grade stakes. The elevation of the batter
boards above the invert of the pipe shall be constant for adjacent
batter boards. Batter boards shall be set at every change in line
and grade.
Handling main material into trench. Proper implements,
tools and facilities satisfactory to the inspector shall be provided
and used for the safe and convenient prosecution of the work. All
pipe and fittings shall be carefully lowered into the trench piece
by piece by means of a derrick, ropes or other suitable tools or equipment
in such a manner as to prevent damage to sewer main materials. Under
no circumstances shall sewer main material be dropped or dumped into
the trench.
Pipelaying. All pipe shall be laid with ends abutting
and true to line and grade, so fitted and matched that a smooth uniform
invert will be formed. The bottom of the trench shall be shaped so
as to conform as nearly as possible to the outside of the pipe, particular
care being taken to recess the bottom of the trench in such a manner
as to relieve the bell of all load.
Joints. Pipe joints shall conform to both the materials
and methods of installation of the manufacturer of the particular
cement-asbestos pipe furnished for the job.
Joints in cold weather. No joints shall be poured
when pipe is at a temperature below freezing. When the air temperature
is below 40° F., the part of the pipe to be joined shall be heated
and a paint coat of G-K primer, or equal, shall be applied both to
the spigot end and the inside of the bell before pipes are joined
preparatory to pouring.
Testing. On completion of any sewer or such portion
of the same as may be directed and before any connection has been
made therewith, the sewer may be tested for leakage or infiltration
of groundwater on the order of the inspector. Contractors shall supply
all facilities for making such tests. It is the intent of these specifications
to have the sewer so constructed that the quantity of infiltration
will be kept at a minimum. The allowable leakage shall not exceed
a rate of flow of 175 gallons per 24 hours per inch of diameter per
1,000 linear feet of sewer tested. Should any leaky or defective joints
or defective constructions be found, they shall be promptly made good;
and should any defective pipes or specials be discovered, they shall
be replaced with sound pipes or specials in a satisfactory manner
and without cost to the city.